Product
Products
Precision from machines, completion from people.
Teamwork completes the process; trust builds the future.
Machine
Auto Insert Machine
Speed and placement accuracy that standardize your process quality.
- State-of-the-art equipment for high-quality production
- Upskilled technical workforce
- Corrected mounting via PCB fiducial mark inspection
- Database-driven recognition and corrected mounting of odd-form parts
- ZHMD inspection of finished PCBs for missing or shallow insertions
MAI-H4T
- Odd-form insertion machines built on SMT technology
- Component recognition by vision camera
- Lead inspection with the laser align unit
- Component height inspection by ZHMD
MAI-H6T
- Six precision heads
- Handles components up to 55 mm tall — stronger coverage of special parts
- Laser vision functions
MAI-H8T
- Four precision heads, dual gantry — optimized for high-speed odd-form production
- Handles parts up to 55 mm
- Laser vision functions
MAI-H12T
- Six precision heads, dual gantry — optimized for high-speed odd-form production
- Handles parts up to 55 mm
- Laser vision functions
Model data source — Mirae Corporation official website (mirae.co.kr). Demos and quotations arranged by JSOLUTION, the exclusive Korean distributor.
Four heads, fundamentals first
An odd-form insertion machine built on SMT technology. Vision camera recognition, laser lead alignment and ZHMD height inspection come standard.
Six heads, strong on special parts
Six precision heads — extended reach for tall, special components.
Dual gantry for high-speed production
Four precision heads × dual gantry, optimized for high-speed odd-form production.
Twelve heads at top speed
Six precision heads × dual gantry. 36,000 placements per hour to lift your line speed.
For detailed model specs and demos, contact JSOLUTION, the exclusive Korean distributor.
Machine — Core Technology
We don't stop at placement
Detection before insertion, correction during, verification after — all inside a single cycle.
Laser & Side Light Vision
Laser triangulation detects each lead and corrects the mounting position accordingly, screening for bent or missing leads.
Lead clinching
Leads are bent and locked the moment the part is placed, preventing shift, tilt or drop-out. (Transfers up to 10 kg · option)
Z-Height Measurement
Component height is measured before and after placement to judge mounting quality — with PCB flatness measured and compensated too.
Extra press-in
For parts needing extra press-in, the nozzle pushes after placement: place, first push, second push.
Auto avoidance
Mounting paths avoid parts already placed, preventing collisions and defects — even on boards with tight component spacing.
Cover-removal mounting
Covers or protective caps are removed before mounting: cap pick-up, cap removal, placement.
Software Option
Production data, recorded
Production-control link
Production data streams to the server; real-time monitoring enables immediate response to process issues, with full production and defect traceability.
Barcode · OCR
Barcodes and QR codes on PCBs or components are read and sent to the server, with optical character recognition (OCR) inspection built in.
Automatic program changeover
Programs switch automatically by reading the barcode on the PCB. Conveyor width, feeder and nozzle layouts follow automatically, cutting setup downtime.
Feeders — our own development
16 J-Series feeders
Uninterrupted feeding for every package type — reel, stick, tray, bulk or magazine. Designed and built in-house by JSOLUTION.
Core Technology
Core lead-forming technology
Cutting & Bending
Lead cutting for vertically reel-fed components. Reel hole pitch 12.7 / 15 mm. S, O and vertical forming developed and proven.
Cutting & Bending
A standard stick feeder extended with FET forming. Cutting and bending values adjust to your spec. Slim 83 mm width.
Endless feed & discharge
Endless feed and discharge by magazine assembly exchange. Handles up to 390 × 290 mm. Re-packing jigs available per tray packing type.
Nozzle
Customized Nozzle
No drawings needed. Send us the component — we measure, design and build the nozzle it needs. From SMT parts to IMT odd-form parts, made to fit the material exactly.
Total Solution
Not one machine —
we change the whole line
An insertion machine alone does not automate a process. How material is fed, which nozzle grips it, how results are verified and where the data accumulates must be engineered together. JSOLUTION delivers all of it as one line.
Machines · robots
Auto insert machines and insertion robots form the backbone of the insertion process.
Feeders · nozzles
J-Series feeders matched to the packaging, and custom nozzles matched to the component shape.
Inspection · data
ZHMD and vision inspection with MES integration record production and defect history.
Process
Adoption takes three steps
Process audit
We review your component list, board specs, headcount and cycle time, then assess odd-form mounting feasibility to define what can be automated first.
Line design
Feeding method and nozzle type are fixed per component, and lead forming (cutting/bending) specs defined. Machine count, layout and expected productivity are calculated.
Build · verify
After installation and commissioning, mount and defect rates are verified under production conditions — then supported by 24/7 service.